Ubwiza bwumwimerere, bwizewe

Imashini ya Induction Shrink Fiting Machine nigisubizo gihanitse cyo gushyushya inganda cyashizweho kugirango gikorwe neza kandi cyukuri cya axle-slee ihuza murwego rwo guteranya amashyuza. Ukoresheje tekinoroji ya elegitoroniki ya elegitoroniki, sisitemu itanga ubushyuhe bwihuse, bumwe bwo kwishyiriraho amaboko hamwe nibyuma, bigatuma kugabanuka gukwiranye no kugoreka ubushyuhe buke. Hamwe no kugenzura ubushyuhe bwubwenge (± 5 ° C byukuri), imiterere yihariye yo gushyushya, hamwe nigihe cyihuta (amasegonda 30-90), iyi mashini ikoresha ingufu zongera umusaruro mugihe ikomeza ubusugire bwibigize. Nibyiza kubinyabiziga, imashini ziremereye, hamwe ninganda zikoreshwa munganda, sisitemu isimbuza uburyo bwa ziko gakondo nibisubizo bihoraho, bisubirwamo, bitanga igenzura ryiza kandi ryizewe. Iyegeranye, iramba, kandi ifite ibikoresho byumutekano, ishyigikira diameter ya shaft iri hagati ya 20mm na 200mm, bigatuma ihitamo muburyo butandukanye bwo guteranya ubushyuhe.

Ibikoresho byo gushyushya inganda ni igisubizo cyiza kandi gisobanutse kubikorwa byo guteranya amashyuza nko guteranya amazu ya moteri. Ubu buhanga buhanitse bukoresha amashanyarazi yumuriro kugirango habeho ubushyuhe bwaho kandi bugenzurwa, butanga ubushyuhe bumwe kandi bwihuse bwibikoresho byicyuma ntaho bihuriye. Ibyingenzi byingenzi birimo ingufu zishobora guhinduka, sisitemu yo kugenzura ubushyuhe, hamwe no kugenzura ibikorwa byikora, byemeza ibisubizo bihoraho kandi bisubirwamo. Ibikoresho bifite akamaro kanini kubikorwa byo guteranya amashyuza mubikorwa byimodoka, ikirere, ninganda zamashanyarazi, aho gushyushya neza nibyingenzi kugirango bigerweho neza kandi bigabanye imihangayiko yibintu. Hamwe nigishushanyo cyayo gikoresha ingufu hamwe nubushyuhe bwihuse, iyi sisitemu yo gushyushya induction igabanya cyane igihe cyo guterana, ikongera umusaruro, kandi ikongerera igihe cyo kubaho mugihe ikomeza ibipimo byiza.

Iyi mashini ikora neza cyane yinganda zikora inganda zakozwe muburyo bwihariye bushyushye bukubiyemo ibyuma, amaboko, na axe mubice bitandukanye byinganda. Gukoresha tekinoroji ya induction igenzurwa cyane, itanga ubushyuhe bumwe hamwe nubushyuhe buke bwumuriro kugirango hirindwe ibyangiritse, mugihe bitanga ingufu zishobora guhinduka kuva kuri 10-200 kilowat hamwe no kugenzura ubushyuhe bwa digitale kugirango ubushyuhe bugere kuri 1200 ° C, bikore neza uburyo bwo guterana nta nkomyi. Igishushanyo mbonera cyimashini gifatanije nu mukoresha-ukoresha interineti byongera cyane umutekano wibikorwa ndetse nubushobozi. By'umwihariko bikwiranye n’imodoka, icyogajuru, ninganda zikora inganda, ituma ubushyuhe bwihuta (kuva kumasegonda kugeza kumunota) kubitwara, imitambiko, nintoki, mugihe bikubiyemo ibintu bikomeye byumutekano nko kurinda ubushyuhe bukabije no guhagarika byikora. Biboneka haba muburyo bworoshye kandi buhagaze, iyi sisitemu itunganya imirongo yumusaruro itangwa mugutanga ikiguzi cyiza, kugoreka-kugoreka kwaguka kwamashanyarazi bikwiranye nibisubirwamo bidasanzwe kandi bikora neza.

Imashini ya Medium Frequency Ntoya ya Metal Brazing Induction Heating Machine nigisubizo cyiza cyane cyinganda zagenewe gusudira neza ibice bito byicyuma. Ikora kuri 50-100 kHz, iyi sisitemu yoroheje itanga ubushyuhe bwihuse, bumwe hamwe na tekinoroji yo kuzigama ingufu za IGBT, igera ku bushyuhe bugera kuri 95%. Module yubushakashatsi bwubwenge itanga uburyo bwiza bwo gushakisha umuringa, ibyuma bitagira umwanda, hamwe nudusembwa nta okiside, mugihe sisitemu yo gukonjesha ikomeza gukora neza mugihe kirekire. Ibyiza bya elegitoroniki, ibikoresho byubuvuzi, hamwe nibyuma bisobanutse neza, iyi mashini ikomatanya ibintu hamwe nu rwego rwo mu rwego rwumwuga, ikagaragaza imikoreshereze y’abakoresha kandi ikanatanga ingufu zishobora guhinduka (3-15 kW) kugira ngo umusaruro ukenewe ukenewe.

Iyi mashini igurisha ishyushye itanga imashini itanga umuringa wumuringa hamwe nimiringa (30 ° -60 ° inguni) kuri HVAC, gukonjesha, no gukoresha imiyoboro yinganda. Kugaragaza ubushyuhe bwinshi bwo gushyushya induction (15-60kHz), bigera ku buryo bwihuse (5-20 amasegonda), gutondekanya hafi hamwe na coil yihariye ifasha gukwirakwiza ubushyuhe bumwe. Sisitemu ikubiyemo gufunga-gufunga infrarafarike yubushyuhe (± 3 ° C) kugirango ifatwe neza, idafite okiside idafite ifeza, ikuraho ibisabwa. Automatisation ihuza ibice 20-30 / igipimo cyumusaruro, igabanya gukoresha ingufu 50% + nuburyo bwo gucana mugihe itanga imiyoboro idashobora kumeneka-nibyiza kuri U-bends, guhanahana ubushyuhe, hamwe na kondenseri. Igishushanyo cyacyo, gikomeye cyujuje ibyifuzo byinganda kubwiza no gukora neza muguhimba tube.

Iyi ultra high-frequency induction welding / brazing / kugurisha imashini yagenewe guhuza neza ibyuma byibyuma nibigize ibyuma. Gukoresha tekinoroji ya electromagnetic induction yo gushyushya, itanga ubushyuhe bwihuse, bwaho kugirango ushire neza hamwe no gusudira. Sisitemu igaragaramo igenzura ryubushyuhe bwuzuye kubwiza buhoraho, hamwe nimbaraga zishobora guhinduka (mubisanzwe 10-100kW) hamwe nintera yumurongo (10-400kHz) kugirango ibashe kubyimbye bitandukanye. Nibyiza kubikorwa bya pipe / tube, gukora amamodoka, na HVAC, itanga imikorere ikoresha ingufu hamwe nigihe cyihuta. Igishushanyo mbonera, cyikora cyerekana ibisubizo bisubirwamo haba ku bicuruzwa bito bito ndetse n'imirongo y'inganda, mugihe bigabanya okiside ikoresheje uburyo bwo kugenzura ikirere. Birakwiriye kumuringa, ifeza, nibindi bivangavanze.

Imashini yo gushyushya 25KW ni igisubizo cyinganda zitandukanye zagenewe uburyo bwo gutunganya neza ubushyuhe burimo gukomera, gufatira hamwe, guhimba, gusya, no gushonga. Sisitemu yo gushyushya ingufu nyinshi ikoresha amashanyarazi yumuriro wibikoresho byihuse kandi bimwe, bitanga ingufu, bitanga ubushyuhe bwihuse, hamwe no kugenzura ubushyuhe bwiza. Ubwubatsi bwayo bukomeye butanga igihe kirekire kubikorwa biremereye mubikorwa byo gukora ibyuma, amamodoka, ninganda. Hamwe na 25KW yamashanyarazi, itanga imikorere ihamye haba murwego ruto kandi runini rukenera umusaruro. Imashini iranga abakoresha-igenzura, igenamiterere rya frequence, hamwe nuburyo bwo kwirinda umutekano kugirango habeho imikorere yizewe. Nibyiza byo gushyushya ibyuma, ibivanze, nibindi bikoresho byayobora, iyi shyushya ya induction yongera umusaruro mugihe igabanya gukoresha ingufu nigiciro cyibikorwa. Irakwiriye muburyo butandukanye bwo gusaba, uhereye ku gukomera hejuru no gufatana hamwe no guhimba ubushyuhe no gutwika, bigatuma iba igikoresho cyingirakamaro mubisabwa bigezweho byo gushyushya inganda.

Iyi mashini ya 15KVA yihuta cyane itanga imashini itanga inganda-yinganda hamwe na MOSFET / IGBT yingufu zamashanyarazi hamwe na tekinoroji ya inverter yu Burayi, itanga ubushyuhe nyabwo bwo gushyushya ibyuma. Ikora kuri 30-100kHz yumurongo hamwe na 220V yinjiza icyiciro kimwe, iragaragaza ibyiciro bitatu byateganijwe igihe (gushyushya-kubika-gukonjesha kugeza amasegonda 99) kubikorwa byikora. Sisitemu igera ku bushyuhe bwihuse mu masegonda 3 kubikoresho nkibyuma n'umuringa, bikubiyemo kurenza-amashanyarazi / kurinda no gukonjesha amazi (2L / min itemba). Hamwe na 90% yumusoro hamwe nigishushanyo mbonera (18-20 kg), nibyiza kubitsinga insinga / umuyoboro, kugabanya imihangayiko, no koroshya ibyuma mugihe ugabanya ingufu za 40% ugereranije nuburyo busanzwe. Harimo garanti yumwaka 1.

Iyi mashini ikora neza cyane Annealing Induction Heating Machine yagenewe byumwihariko kugirango ikomere neza neza ya shitingi yihuse hifashishijwe tekinoroji yo kuzimya induction. Ibikoresho biranga ubushyuhe bwihuse hamwe nubushyuhe bugera kuri 1200 ° C, butuma ikibazo kimwe gikomera (0.5-5mm ishobora guhinduka). Sisitemu yayo yikora ya PLC yemerera uburyo bwo gushyushya ibintu kuburyo bwa diametre zitandukanye (10-150mm), mugihe gukonjesha amazi gukomatanya birinda guhinduka. Imashini igera ku kuzigama ingufu zidasanzwe (30-40% ugereranije nuburyo busanzwe) kandi ikubiyemo ibyuma bifata ibyuma bikurikirana mugihe gikwiye. Nibyiza kubikorwa byimodoka ninganda zisaba kwambara shaft irwanya kwambara hamwe na HRC 50-65. Byakoreshejwe cyane mubice byicyuma gitunganya ubushyuhe, uruganda rwumucuzi.

Ubu buryo bukoreshwa neza cyane bwo gutwika itanura ritanga vuba, gushonga neza kuri zahabu na feza hamwe nikoranabuhanga rya tekinoroji. Kugaragaza amashanyarazi yongerewe imbaraga, itanga ubushyuhe bumwe, kugabanya gutakaza ibyuma. Umuvuduko wo gushonga wihuta (mubisanzwe iminota 5-15) hamwe nubushyuhe bwo hejuru cyane (kugeza kuri 1600 ° C) bikwiranye no gutunganywa neza. Ihuzagurika, ›inshingano -cyerekezo cyiza cyane, hamwe nubushakashatsi bukabije, butanga igihe kirekire numutekano. Byiza cyane kubutunzi, gutunganya ibicuruzwa, na laboratoire, iyi mashini iringaniza imikorere yingirakamaro, ‌ yihuta, hamwe no kugumana umutekano.