Imashini ishyushye yo kwishyiriraho, gutwara-amaboko, kwishyiriraho-axle
ibisobanuro ku bicuruzwa
Iyi mashini yo gushyushya inganda ikorwa muburyo bukwiye bushyirwa mugikorwa cyo gutwara, amaboko, hamwe na axe mu nganda zikomeye. Gukoresha tekinoroji ya electromagnetic induction, itanga ubushyuhe bwihuse, bugenzurwa (kugeza 1200 ° C) hamwe no gukwirakwiza ubushyuhe bumwe kugirango habeho guterana neza mugihe hirindwa kwangirika kwubushyuhe bwibigize. Sisitemu igaragaramo imbaraga zo kurwanya imihindagurikire y'ikirere (15-180kW intera) hamwe no kugenzura ubushyuhe bwigihe nyacyo binyuze muri pyrometero ihuriweho, bigafasha guhuza hamwe n'imirongo itanga umusaruro. Igishushanyo mbonera cyacyo, cyakira neza amahugurwa akoreshwa hamwe na porogaramu zigendanwa mu kirere, mu modoka, no mu mashini ziremereye. Igikorwa gikoresha ingufu kigabanya gutakaza ubushyuhe mugihe gikomeza
Ingano yo gusaba
Iyi mashini yo gushyushya inganda yakozwe muburyo bwihariye kugirango ikoreshwe neza mu nganda zinyuranye, cyane cyane mu kwishyiriraho, amaboko, hamwe n’imitambiko aho bikenewe guterana neza. Gukoresha tekinoroji ya elegitoroniki ya elegitoroniki ikoresheje uburyo bwo kugenzura inshuro (1-400kHz), itanga ubushyuhe bwihuse, bumwe (kugeza kuri 1200 ° C) mugihe hagabanijwe ubushyuhe bwumuriro, bigatuma ari ntangarugero kubinyabiziga bitwara ibinyabiziga bisaba ± 3 ° C ubushyuhe bwubushyuhe hamwe nibice byo mu kirere bisaba neza neza urwego rwa micron. Sisitemu iruta iyindi mirimo iremereye nko gufata umuyaga wa turbine nyamukuru ya shitingi (kugeza kuri 2m diametre), igera kuminota 30 yo guterana hamwe nuburyo gakondo bwamasaha 4, hamwe nimbaraga zamashanyarazi zingana na 15-200kW kugirango zuzuze ubunini butandukanye. Ubushobozi bwabwo bwo kudashyushya bugaragaza ko bugaragara ahantu hafunzwe nko kubamo moteri cyangwa guteranya garebox, aho gushyushya umuriro bishobora guteza akaga. Ikoranabuhanga rihindura imirongo y’inganda mu nganda zikora mu buryo bwikora - intwaro za robo zishobora gushyira ibyuma byashyutswe mbere kuri shitingi mu madirishya y’amasegonda 3, bikagera ku nteko 80-120 / isaha hamwe no kwagura 0.005mm. Ingufu zingufu zigera kuri 85%, zigabanya 70% kugikoresha kuri 70% ugereranije nuburyo bwo koga bwamavuta, mugihe ibiranga umutekano harimo ibitekerezo byubushyuhe bwa infragre hamwe no guhagarika byikora birinda kwangirika kwibintu. Ibishushanyo mbonera byahinduwe bihuza na geometrike igoye kuva ku ntoki zoroshye (5mm) kugeza ku mbaho nini zahimbwe, hamwe no guhinduranya inshuro zitanga uburebure bwuruhu rwiza (0.5-5mm) kubikoresho bitandukanye birimo amavuta yo mu rwego rwo hejuru. Iki gisubizo gikuraho imbogamizi ziteranirizo gakondo nko kugoreka ibice cyangwa kwibanda ku guhangayika, gushyiraho ibipimo bishya byerekana neza, umusaruro n’umutekano w’akazi mu buryo bwo kwagura amashyuza.
Iboneza n'imikorere
Imashini ishyushya induction yinganda ikoresha ikoranabuhanga rigezweho rya tekinoroji ya elegitoroniki ikoresheje uburyo bwo kugenzura inshuro nyinshi (1-400kHz) kugirango igere ku bushyuhe bwihuse kandi bumwe bwo guteranya porogaramu. Mugukora amashanyarazi menshi asimburana binyuze mumashanyarazi yabugenewe neza, irema imigezi ya eddy mubice byuma (ibyuma, amaboko, cyangwa imitambiko), bigafasha gushyushya ahantu ku gipimo cya 50-200 ° C kumunota mugihe hagumye ubushyuhe bumwe muri ± 3 ° C. Ubushobozi bwa sisitemu yoguhindura ubushobozi butuma igenzura ryimbitse ryuruhu (0.5-5mm) kubikoresho bitandukanye, uhereye kumaboko mato mato (5mm) kugeza kumyenda minini (diameter 500mm). Ubu buryo bwo gushyushya budahuza gukuraho ubushyuhe bwumuriro no kugoreka ibice, nibyingenzi kubirere byo mu kirere bisaba urwego rwa micron. Pyrometrike ihuriweho itanga igenzura ryigihe-nyacyo, ryemeza ko kwaguka neza bihuye n’imibare ibarwa (urugero, 0,05mm hejuru ya 100mm ya diameter kuri 65 ° C).
Ibikoresho bifite ingufu zo guhuza n'imihindagurikire y'ikirere kuva kuri 15-200kW hamwe no kugenzura ubushyuhe bwa digitale kugeza kuri 1200 ° C, imashini itanga uburyo budasanzwe bwo gusubiramo. Sisitemu yo kugenzura ishingiye kuri PLC igera kuri ± 1 ° C ihindagurika ryubushyuhe binyuze mubitekerezo bifunze, bihita bihindura ibipimo bya geometrike nibikoresho bitandukanye (ibyuma, umuringa, cyangwa ibivanze). Igishushanyo mbonera cya moderi cyakira ibice bigoye, mugihe ibyiciro byinshi byogushoboza gukora imyirondoro yihariye yo gushyushya-ingenzi kubinyabiziga bitwara ibinyabiziga bisaba ± 3 ° C. Uburyo bwumutekano burimo kurinda ubushyuhe bukabije, guhagarika byihutirwa, no guhagarika byikora mugihe ubonye amashanyarazi adasanzwe. Abakoresha-HMI-Imigaragarire yemerera abashoramari kubika 50+ byateganijwe mbere yambere, byorohereza impinduka byihuse hagati yumusaruro. Ingufu zingufu zigera kuri 85%, zigabanya ikoreshwa rya 70% ugereranije nuburyo bwo kwiyuhagira amavuta.
Imashini ihindura imirongo yumusaruro hamwe nubushobozi butagereranywa, irangiza kwishyiriraho amasegonda 30-60 - 30x byihuse kuruta gushyushya ifuru isanzwe. Kuri φ100mm yerekana, igera ku nteko 80-120 / isaha hamwe na 0.005mm yo kwaguka neza, ikomatanya hamwe nimbaraga za robo kugirango ihagarare byikora mumadirishya 3-masegonda. Mumuyaga wa turbine nyamukuru ya shaft (2m diametre), inzinguzingo zigabanuka kuva kumasaha 4 kugeza kuminota 30. Gukwirakwiza inshuro nyinshi byemeza 95% imbaraga zo guhindura ingufu: inshuro nyinshi (200kHz) kubice bito byurukuta (
Biboneka mumahugurwa yombi ahagarara hamwe na moderi zigendanwa, sisitemu ihuza ibidukikije bitandukanye. Ibice bihagaze (200kW) biranga sisitemu ya convoyeur ihuza imirongo itanga umusaruro mwinshi, mugihe verisiyo igendanwa (15kW) ituma serivisi ikorerwa kumashini ziremereye. Ubwubatsi bwa modular butuma gusimbuza ibiceri byihuse - kuva mumodoka ntoya (φ20mm) ukajya mumaboko manini ya garebox (φ500mm) muminota 15. Iboneza byose bikubiyemo IP54 igizwe nuruzitiro rwumukungugu / amazi hamwe na EMI ikingira kugirango hirindwe kubangamira ibikoresho bya elegitoroniki byoroshye. Kwipimisha kure ukoresheje IoT ihuza ituma habaho guteganya ibintu, gusesengura igihe coil (mubisanzwe 5000 cycle) hamwe nimbaraga za module.
Yagenewe kuramba mu nganda, imashini irata MTBF irenga amasaha 10,000 hamwe nibikoresho bya modular kugirango byoroshye serivisi. Inverteri ikomeye ya IGBT isimbuza imiyoboro gakondo ya vacuum, igabanya ibipimo byatsinzwe 80%. Gahunda ya kalibrasi yikora igenzura igereranya igereranya hamwe nigipimo cyo gukonjesha (≥10L / min) mbere ya buri cyiciro. Gufata neza protocole harimo buri gihembwe ubugenzuzi bwa banki ya capacitori no gusimbuza buri mwaka gukonjesha, hamwe no gusana byinshi byarangiye munsi yamasaha 4 ukoresheje ibice bisanzwe. Sisitemu y'amazi ifunze-igaragaramo pompe ebyiri zirenze urugero hamwe nayunguruzo (
Ibisobanuro bya tekiniki
Ingingo | Ibisobanuro |
Icyiza Ibisohoka Imbaraga | 60KW |
Inshuro ya Oscillation | 2-10 KHz |
Ibisohoka Ibiriho | 114 ~ 130A |
Iyinjiza Umuvuduko | Icyiciro cya 3 AC 380V, 50 / 60Hz |
Amazi akonje | 0.2Mpa, 3-5L / min |
Inshingano | 85% |
Iboneza | Ikibanza gisanzwe ntigikorwa cyigihe, imashini yimikorere yigihe irahitamo |
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