Kwinjiza imashini itagira aho ibogamiye mumahugurwa yo gutunganya ubushyuhe, gutuza nyuma yo kuzimya inzira y'ibyuma, fagitire y'icyuma
ibisobanuro ku bicuruzwa
Dore ugusenyuka kw'ibikorwa:
1. Kwiyubaka:
Icyuma gishyuha ku bushyuhe bwihariye (akenshi hafi ya 1500 ° F cyangwa 815 ° C) aho gihinduka austenite, icyiciro cy'ubushyuhe bwo hejuru.
2. Kuzimya:
Icyuma gishyushye gikonjeshwa byihuse, mubisanzwe mumavuta, amazi, cyangwa gaze, kugirango austenite ihinduke martensite, imiterere ikomeye ariko yoroheje.
3. Ubushyuhe:
Icyuma kizimye noneho gishyuha kugirango ubushyuhe buke bugabanye imihangayiko yimbere kandi byongere ubukana bwayo. Iyi ntambwe kandi yemerera guhindura urwego rwifuzwa.
Hongye yakozwe na induction idafite aho ibogamiye ni akazi kuri izi nzira, binyuze mu nzira yo kutagira aho ibogamiye, ibice by'ibyuma bigira imbaraga kimwe no kugabanya ubukana bwabyo, bigatuma biba byiza mu guca inzira.
Ingano yo gusaba
Iyi mashini itagira aho ibogamiye igenewe amahugurwa yo gutunganya ubushyuhe kugirango ikore neza kandi igabanye ubushyuhe ku byuma no ku byuma. Ikoresha ubushyuhe bugenzurwa bwo gushyushya gukomera, bigakurikirwa na sisitemu yo guhuza ubushyuhe kugirango ihindure ibintu bifatika. Ibikoresho bitanga ubujyakuzimu bwimbitse mugihe bigabanya kugoreka, bigatuma biba byiza kubinyabiziga, ibyuma byubaka, hamwe nibyuma byinganda bisaba kunanirwa kwambara no kuba inyangamugayo. Igikorwa cyacyo cyikora gikwiranye numurongo mwinshi utanga umusaruro aho ubwiza bwo gusubiramo ubushyuhe ari ngombwa. Sisitemu yakira ibipimo bitandukanye byakazi kandi irashobora guhindurwa kubintu byihariye bisabwa.
Iboneza n'imikorere
Imashini itabogamye ya induction igaragaramo iboneza rikomeye rigizwe n'amashanyarazi menshi (50-500 kHz), ibishishwa byinjiza neza hamwe n'ikibanza gishobora guhinduka, sisitemu yo kuzimya imiti, hamwe na PLC igenzurwa n'ubushyuhe. Ikariso yacyo ikomye ishyigikira ibihangano bigera kuri 12m z'uburebure na diametero 150mm, hamwe nibiryo byikora bya 0.1-3m / min.
Ibipimo ngenderwaho birimo gushyushya byihuse kugera kuri 850-950 ° C mu masegonda, kugera ku burebure bumwe bwa 1-15mm (kwihanganira ± 0.2mm) hamwe n'uburemere bugera kuri 62 HRC. Icyiciro gikurikiraho gikora kuri 150-650 ° C hamwe na ± 5 ° C ituje, bigabanya ubukana mugihe gikomeza 90-95% byubukomezi bwambere. Ingufu zingufu zigera kuri 85% binyuze mubushakashatsi bwimbaraga, gutunganya toni 2-8 / isaha hamwe nigipimo cyo kugoreka ≤0.1%.
Ibihe nyabyo bya IR pyrometero hamwe nugushiramo ubukana bugerageza kwemeza ubuziranenge, mugihe interineti ya HMI yemerera ibipimo byateganijwe kumanota 200+ yicyuma harimo AISI 1045, 4140, hamwe nicyuma cyangiza. Sisitemu yubahiriza Ibipimo byumutekano ISO, birimo ibice bikonjesha amazi hamwe no guhagarara byihutirwa. Gutoranya robot guhitamo hamwe ninganda 4.0 kwandikisha amakuru birahari muguhuza uruganda rwubwenge.
Ibisobanuro bya tekiniki
1. Imbaraga & Urutonde Rwinshi:
Amashanyarazi yinjiza: 380V 3 -cyiciro (50 / 60Hz) hamwe nimbaraga zishobora gusohoka kuva 3kW kugeza 120kW.
Amahitamo yinshuro: Hagati (1-10kHz), Hejuru (20-100kHz), cyangwa Ultrahigh (100-500kHz) kugirango igenzure neza.
2. Igikorwa cyo guhuza imirimo:
Gutunganya ibyuma (Φ0.1mm - 150mm diametre) hamwe na fagitire yicyuma kugeza kuri 12m z'uburebure.
Gushyigikira ibikoresho birimo ibyuma bya karubone, ibyuma bivanze, ibyuma bidafite ingese, hamwe nicyuma cyangiza.
3. Igenzura ry'ubushyuhe:
Kuzimya: Gushyushya byihuse kugeza 850–950 ° C (± 5 ° C) hamwe no gukonjesha amazi.
Ubushyuhe: Gahunda ishobora gutegurwa ya 150-650 ° C (± 3 ° C) nyuma yo kuzimya.
4. Automation & Precision:
Igipimo cyibiryo bigenzurwa na PLC (0.1–3m / min) hamwe na CNC ihagaze (0.1mm neza).
Igihe nyacyo IR pyrometero hamwe no kugerageza guhuza.
5. Icyemezo & Umutekano:
CE, ISO, RoHS yubahiriza kurinda byinshi (kurenza-amashanyarazi / voltage, kubura amazi.
Igishushanyo mbonera cyo kuzigama ingufu (kugeza 70% kugabanya ingufu vs uburyo gakondo)
6. Ibiranga ubushake:
Imashini zipakurura / gupakurura cyangwa Inganda 4.0 kwandikisha amakuru.
Guhindura ibishushanyo mbonera bya geometrike igoye
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